
{"id":28020,"date":"2018-11-28T10:25:32","date_gmt":"2018-11-28T08:25:32","guid":{"rendered":"https:\/\/www.holzbootsbau.ch\/?p=28020"},"modified":"2019-10-20T13:43:17","modified_gmt":"2019-10-20T11:43:17","slug":"frej-preparation-to-build","status":"publish","type":"post","link":"https:\/\/www.holzbootsbau.ch\/?p=28020","title":{"rendered":"Frej &#8211; Preparation to Build"},"content":{"rendered":"\n<p>Usually I write in German &#8211; but this time I will document the build process in English having the illusion that more people might read this page! <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Selection of Design<br><\/h2>\n\n\n\n<p>Since the age of 5 both of our daughters paddle independetly into their &#8220;Greenlander 4 Kids&#8221; Designs. The &#8220;Greenlander 4 Kids&#8221; is my design very much based on a Greenland Style Kayak. <\/p>\n\n\n\n<p>Kids grow and naturaly our older daugther is 13 years when I write this lines and in summer 2018 she requested a new Kayak for her since she had difficulties to put her legs into the boat. We finished the saison and removed the seat and foot rests to have a little more room. But in the end we had to talk about the new kayak. And I have to build two of them.<\/p>\n\n\n\n<p>It is a whole different thing to talk to 13 year old teenager with 8 years of paddle experience about how the new kayak should look like. The end was a long list of attributes and requirements. Some can be found here:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Color &#8211; Must be Yellow \/ White and must look great (Girls?)<br><\/li><li>Minimum Drag, Fast, low volume but suitable for day-tripping<br><\/li><li>Low Siluette and Modern Lines (&#8220;We could build a Skin-on-Frame when I want go back to&nbsp; Greenland Style boats&#8230;&#8221; was her quote)<\/li><li>Good manouverability and good handling<\/li><li>Low back dack and close to the water for roleing (She wants to master it next summer)<\/li><\/ul>\n\n\n\n<p>So I looked into my drawing archive and surfed the www&#8230; and I was again and again attracted by the way Ulf Johansson designed and build his Kayaks (https:\/\/www.johanssonkajak.com\/?cat=6) &#8211; with my strong connections to Sweden I also put Bj\u00f6rn Thomasson&#8217;s Designs into concideration. From my experiences in paddling and as a Naval Architect the lines of Ulf told me, that he is a much better paddler than I am and that his designs are focussing on Seakayak Racing and fast traveling. He features a nearly round main center section. I was not willing to take that risk and aimed out to the more classic rounded &#8220;V&#8221; shape of the main center section. This shape provides significant bigger initial and secondary stability with not too much additional drag. During this process of conceptual design I decided to not draw the kayak my self and narrowed in onto the &#8220;FREJ&#8221; from Bj\u00f6rn Thomasson. This design is actually build by Struer Kayaks in Danmark and my daugther liked the look&#8230;<br><\/p>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.thomassondesign.com\/file\/img\/decals\/frejlogga.png\" alt=\"\"\/><\/figure>\n\n\n\n<p>In the End Bj\u00f6rn and I found an agreement for a customized version of his <a href=\"https:\/\/www.thomassondesign.com\/en\/katalog\/mina-kajaker\/frej\">&#8220;Frej&#8221; Design<\/a>. He provided me a paper set of drawings and a digital set of the drawings and first license to build one of the boats. He actually &#8220;spread&#8221; the offering for the &#8220;Frej&#8221; in a range from &#8220;S&#8221;, &#8220;M&#8221; to &#8220;L&#8221;. I will buy another License for our younger daughter when she is done with her Greenlander&#8230; <br><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Digitalization on the Shopfloor<\/h2>\n\n\n\n<p>One reason for not drawing the design myself is my study beside my job. I am going to be a &#8220;Master in Digital Tranformation&#8221;. Means for me Digital Manufacturing is every day job and I apply this not only to my professional life. <br><\/p>\n\n\n\n<p style=\"text-align:left\">So I used laser cutting to cut out the cross sections of the new boat. Bj\u00f6rn provided me the DXF\/PDF of the drawings and I prepared his design for my <a href=\"http:\/\/www.williwinsen.de\/\">trusted laser cutting company<\/a> (known from my other hobby &#8211; Model Rail Road). A few weeks later &#8211; yesterday &#8211; the package with the cutted sections arrived.<\/p>\n\n\n\n<ul class=\"wp-block-gallery columns-3 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\"><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3074-1024x768.jpg\" alt=\"\" data-id=\"27835\" data-link=\"https:\/\/www.holzbootsbau.ch\/?attachment_id=27835\" class=\"wp-image-27835\" srcset=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3074-1024x768.jpg 1024w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3074-300x225.jpg 300w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3074-768x576.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Bow and front Cross Sections<\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3073-1024x768.jpg\" alt=\"\" data-id=\"27837\" data-link=\"https:\/\/www.holzbootsbau.ch\/?attachment_id=27837\" class=\"wp-image-27837\" srcset=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3073-1024x768.jpg 1024w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3073-300x225.jpg 300w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3073-768x576.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Clamping aids<\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3071-1024x768.jpg\" alt=\"\" data-id=\"27836\" data-link=\"https:\/\/www.holzbootsbau.ch\/?attachment_id=27836\" class=\"wp-image-27836\" srcset=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3071-1024x768.jpg 1024w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3071-300x225.jpg 300w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3071-768x576.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Stem<\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3072-1024x768.jpg\" alt=\"\" data-id=\"27834\" data-link=\"https:\/\/www.holzbootsbau.ch\/?attachment_id=27834\" class=\"wp-image-27834\" srcset=\"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3072-1024x768.jpg 1024w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3072-300x225.jpg 300w, https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3072-768x576.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Stem and tail Cross Sections<\/figcaption><\/figure><\/li><\/ul>\n\n\n\n<p>I am quite happy with the results &#8211; the Laser Gang and Harald did a good job! All the markings appeared clear and the sections are super precise as expected. Sitting one hour in front of the computer instead of standing 5-8 hours in the shop to cut the sections and produce saw dust is a good trade in for 150.- \u20ac <\/p>\n\n\n\n<p>At least for me and my super tight time budget. I also will employ 3D Printing in plasic and metal for some of the details. But later more on that.<br><\/p>\n\n\n\n<p>Next will be the Strong Back. I will utilize a strong Aluminium profile from special vehicle construction industry to make my life easier and the boat straight. <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Update 10.Dec 2018<\/h2>\n\n\n\n<p>Today I ordered the Aluminum Tube for the Strongback. I decided to go for a 32mm x 112mm AlSiMgMn Profile suitable for Vehicle Design.<\/p>\n\n\n\n<p><a href=\"http:\/\/www.allega.ch\/downloads\/20170914_Bro_Sortiment_Stangen_Profile_Rohre.pdf#zoom=70&amp;pagemode=thumbs&amp;page=56\">http:\/\/www.allega.ch\/downloads\/20170914_Bro_Sortiment_Stangen_Profile_Rohre.pdf#zoom=70&amp;pagemode=thumbs&amp;page=56<\/a><\/p>\n\n\n\n<p>Looking forward to pick it up on the 19th of December&#8230;<br><\/p>\n\n\n\n<p> <br><\/p>\n\n\n\n<p>Stay tuned &amp; Best Regards,<br>Axel<br><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Usually I write in German &#8211; but this time I will document the build process in English having the illusion that more people might read this page! Selection of Design Since the age of 5 both of our daughters paddle independetly into their &#8220;Greenlander 4 Kids&#8221; Designs. The &#8220;Greenlander 4 Kids&#8221; is my design very [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":27835,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[10,58,3],"tags":[39,57,37],"class_list":["post-28020","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-bootsbau","category-frej-kayak-4-teens","category-seekajak","tag-bootsbau","tag-kayak-4-teens","tag-seekajak"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"https:\/\/www.holzbootsbau.ch\/wp-content\/uploads\/2018\/11\/img_3074.jpg","jetpack_shortlink":"https:\/\/wp.me\/p1M0cn-7hW","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=\/wp\/v2\/posts\/28020","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=28020"}],"version-history":[{"count":5,"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=\/wp\/v2\/posts\/28020\/revisions"}],"predecessor-version":[{"id":29933,"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=\/wp\/v2\/posts\/28020\/revisions\/29933"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=\/wp\/v2\/media\/27835"}],"wp:attachment":[{"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=28020"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=28020"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.holzbootsbau.ch\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=28020"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}